MOORE Process Automation Solutions

MOORE Process Automation Solutions
Industrial Automation Integrated Solutions

APACS + Distributed Control System
QUADLOG (TUV AK4 – AK6) safety system
Procidia – small and medium object management system
Control room and field controllers


XTS Smart sensors and regulators of sensors, sensors for critical applications
Electrical, pneumatic, electro-pneumatic positioners
Electro and pneumoelectric converters
A wide range of pneumatic equipment

Experience in various sectors

Sectors: Energy, Petrochemicals and Gas Processing Oil
Mining and Oil and Gas Transport Metallurgy
Continuous, discrete and batch process
Systems of fire detection and control of gas concentration
critical process management


Processes and systems:
Leaders choose the best

ARCO
emergency protection system (SIS, Locks)
fire detection system and gas control
The control system (distributed)
Register Alarm Control Management


Generalized structure of the industrial facility automation systems
APACS + and / or QUADLOG Network TCP / IP
ProcessSuite Vision (servers) MODULNET
ESD Control and processing facility


Servers / Clients Process Suite
Process Suite Historian PS Batch PS Web
Intranet APACS + client and / or QUADLOG redundant network TCP / IP


Automated process control systems
ProcessSuite Vision
ProcessSuite Historian
ProcessSuite Batch
ProcessSuite Web
Intranet ProcessSuite





Corporate network
Communication with the control system of enterprise management system
ProcessSuite Vision
ProcessSuite Servers
ProcessSuite Historian or ProcessSuite Batch
SAP R / 3 Enterprise
Resource Planning
ProcessSuite Web
Intranet TCP / IP
Enterprise Link
MODULBUS APACS + and / or QUADLOG
Security and Critical Control QUADLOG

Certificate TÜV AK6 highest safety and reliability
A full-featured controller
Architecture with redundant and non-redundant.
Control and security system system






The main object of the emergency protection system is the translation process to a safe state when the output of the process parameters for the established boundaries.
The process control system (PCS) Reactor Inputs Outputs





Safety system (SIS)
Inputs Outputs Levels industrial design protection





The automated control system of object

Alarms, operator intervention
Safety system
Physical protection (weakening of Hazards)
Protective structures (dams, canals, reservoirs)
enterprise security services
Security Events
Safety Integrity Levels
Levels in accordance with DIN 19250 Levels (TUV)
S84 Not in process industries
risk reduction factor
1000-10000
100-1000
10-100
10000+
Required Safety Integrity Level





Severity status
Minor
Essential
Big
Probability of a dangerous condition
Very likely Probably Unlikely
How is the Safety Integrity Level





Field-hardened Design Fault Avoidance





Protection Components
Metal Housing
High Temp Specs
Conformal Coating
Rugged Guide Rail
Protects against: surges and ESD





Field-hardened Design Fault Avoidance
Metal Housing
Protects against: abuse, surges, RFI
Field-hardened Design Fault Avoidance





Metal Housing
High Temp Specs
Tested above 70°C standard
Field-hardened Design Fault Avoidance Metal Housing
High Temp Specs
Conformal Coating
Seals out moisture and corrosion — STANDARD! Rugged Guide Rail
Pin and Socket Connectors
Assures alignment, reduces pin damage

TUV (VDE0801 / A1) does not test:

Superior heat sink
Integrated simultaneous resistance
the effects of various aggressive factors
electrostatic discharge
The corrosion resistance in aggressive media
Cast housing – protection against unforeseen impacts
Full diagnostics

More than 1,000 different diagnostic tests
Diagnosis of external circuits, channels, individual elements, modules, communications, software
All diagnostic messages are automatically recorded and stored
The online mode is provided description of the problem and recommended actions
Diagnostic messages

HMI Interface:
APACS ProcessSuiteTM
APACS Process Supervisor
Factory Link
The Fixx etc.
4-mationTM and / or Diagnostic Logger
MS Excel TM Operator Panel
DCS HMI
DCS
Working in master / verified

TÜV approval to DIN 19250 (AK6)
FM for Class I Div. 2 Hazardous Locations
FM certification to IEC 61508 (SIL3)
UL 508
CSA for Class I Div. 2 Hazardous Locations
Conforms to EC EMC/low voltage directive
ABS Approval

Stability Safety Equipment

Temperature Humidity Vibration Impacts electrical impulses
Electrostatic discharge RF interference
IEC1010
EN55011
IEC68
Resistance to external factors
VDE0116
VDE0110
Voltage Dropping Network
Voltage reference during test
Termination
Inside of CDM Module




Testing of the input circuits on the break and short circuit, “sticky”, check the input voltage levels, etc.
The pulse duration of 200 microseconds are used to switch and check the correct operation of the input circuit.
Testing of input circuits
Test Pulses to Output Switches
Diagnostic Cutoff Switch
CDM module
Surge Protection

The outputs are tested for break and short circuit, “sticky”, voltage levels, etc. are checked
200mks pulse duration are used to switch and check the correct operation of the equipment.
Testing the output circuits
Microprocessor
The control relay
The diagnostic cut-off relay
H Relay Monitor
Caretaker. timers
Fuse Output key

Monitor output circuits
I / O circuits to protect output
N Fuse
Load
readback
output
power Monitor
Protected outputs QUADLOG provide additional means of disconnection from supply voltage.
Protected outputs QUADLOG XTC pressure sensor for critical applications

Certified by TUV (AK4, AK6)
High reliability and safety
Based on technology
QUADLOG and XTC
Duplication of equipment and software
Extensive self ProcessSuite
The integrated package configuration, diagnostics and operator interface creation.
4-mation – flexible means of configuring the control algorithms and diagnostic equipment
VISION – a powerful tool for the creation of human-machine interface
HISTORIAN – relational database real-time data
WEB – means of access to process data via the Internet / Intranet

SAFETY MATRIX – configuration tool emergency protection algorithms

Flexible Universal Configurator 4-mation configuration 4 programming language (IEC-1131-3):
Function Blocks (FB)
Logic (relay) charts (LL)
Sequential Function Chart (SFC)
Structured Text (ST)
configuration and diagnostics APACS and QUADLOG.

Multifunctional operator GUI VISION
Display and control parameters of current and historical trends mapping and registration of alarms advanced graphics and animation HISTORIAN
A relational database is a real-time high-speed storage of information efficient use of disk space
support temporary data properties
flexible, open access to data using SQL (SQL support and ODBC applications) complementary client applications Ease of Use
Configuration tools, testing and documentation systems
PAZ QUADLOG SAFETY MATRIX convenient means of documenting
Automatic generation of the controller configuration
Automatic configuration change when you change the matrix
A significant reduction in the cost of development and maintenance PAZ

#APACS+, #Distributed, #System, #Controls, #QUADLOG, #TUV, #AK4, #AK6, #Emergency, #Protection
Russian version
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Industrial Automation Integrated Solutions

APACS + Distributed Control System
QUADLOG (TUV AK4 – AK6) safety system
Procidia – small and medium object management system
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